ECX Specialty Cupping, Defect Counts & Q-Grading
Execute sensory cupping protocols, record physical defect counts, and classify green coffee into Specialty Grades (Q1, Q2) or Commercial.
1. Overview & Business Value#
This comprehensive operational guide details the architecture, business workflows, configuration parameters, and execution steps for ECX Specialty Cupping, Defect Counts & Q-Grading within SmartERP.
Execute sensory cupping protocols, record physical defect counts, and classify green coffee into Specialty Grades (Q1, Q2) or Commercial.
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2. Prerequisites & Security Access Groups#
- Required Modules:
smarterp_commodity_export, smarterp_agri_traceability - Security Groups:
Export Logistics Officer(Technical ID:smarterp_export.group_export_user)Coffee Quality Lab Grader (Q-Grader)(Technical ID:smarterp_export.group_export_qa)Export Commercial Director(Technical ID:smarterp_export.group_export_manager)
- Master Data Dependencies: Coffee origination zones (Yirgacheffe, Sidama, Guji, Jimma, Harar), ECX contracts, washing stations, export container lots, and NBE 50/50 FX retention accounts.
3. Step-by-Step Configuration & Execution#
Step 1: Navigating to the Module Interface#
- Log into your SmartERP instance at
https://smarterp.et/odoo. - Open the main App Switcher (grid icon in the top-left corner).
- Select the Coffee Export app icon.
- From the top navigation bar, open Coffee Export → Origination → Lots / Grading / Contracts / Shipping Documents.
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Step 2: Creating and Parameterizing Records#
- Click the New button in the top-left control panel.
- Complete the mandatory fields in the record form:
- Export Contract Reference (Mandatory): Registered international sales contract number approved by ECTA
- Origin & Washing Station (Mandatory): Traceable regional washing or hulling station
- Grade & Screen Size (Mandatory): Specialty Grade 1/2 or Commercial Grade classification with moisture %
- Contract Quantity (Metric Tons) (Mandatory): Volume in standard 60 kg export jute bags
- Configure optional operational parameters and localized tags as required:
- Cupping Score & Sensory Profile (Optional): Certified Q-grader sensory score (acidity, body, floral notes)
- Port of Loading & Discharge (Optional): Inland dry port (Modjo) to discharge port (Djibouti/Rotterdam)
- NBE FX Retention Account (Optional): Designated commercial bank foreign exchange account
- Click the Save icon in the control bar to commit the record.
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Step 3: Validating and Processing Transactions#
- State Transitions: Execute operational state progression (Origination Batch → Cupping & Grading → Contract Confirmed → Processing / Bagging → Customs Cleared → Shipped).
- Ledger & System Impact: Shipment confirmation recognizes export revenue in foreign currency (USD/EUR), debits export receivables, and computes statutory 50/50 NBE foreign exchange retention entries.
- Audit Verification: Automated recording of author ID, timestamp, and immutable revision history.
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Physical Defect Evaluation (350g Sample)#
Prior to roasting, cuppers evaluate a representative 350-gram sample of green coffee:
- Primary Defects (Severe): Full black, full sour, dried cherry pod, fungus/mold, foreign matter. (Specialty coffee permits 0 Primary Defects).
- Secondary Defects: Partial black, partial sour, broken/chipped bean, insect damage, immature bean.
- Moisture & Water Activity ($a_w$): Target moisture $10.5\% - 11.5\%$, water activity $< 0.70\, a_w$ to ensure mold-free maritime transit.
Standardized Sensory Cupping Protocol#
Cupping follows the standardized SCA and ECX 100-point protocol:
- Roast 100g sample to light-medium roast (Agtron 58–63); grind within 15 minutes.
- Infuse with 93°C pure water at 8.25g coffee per 150ml water across 5 cups.
- Score 10 sensory attributes on a 0–10 scale:
- Fragrance/Aroma, Flavor, Aftertaste, Acidity, Body, Balance, Uniformity, Clean Cup, Sweetness, Overall Impression.
$$\text{Total Score} = \sum_{i=1}^{10} \text{Attribute Scores} - \text{Taint / Defect Penalties}$$
Statutory ECX / ECTA Grade Classification#
- Specialty Grade 1 (Q1): Score $\ge 85.00$ points (Zero primary defects).
- Specialty Grade 2 (Q2): Score $80.00 – 84.99$ points (Max 3 secondary defects).
- Commercial Grade 3 to 9 (UG): Score $< 80.00$ points (Sold as standard commercial grade).
4. Advanced Configuration Points#
- Automated Actions & Scheduled Tasks (Crons):
Export: Track NBE 50/50 FX retention account expiration(smarterp_export.ir_cron_fx_retention): Runs weekly to monitor statutory 30-day conversion windowsTraceability: Monitor container transit milestones(smarterp_export.ir_cron_container_tracking): Runs daily to update Modjo dry port to Djibouti customs handoffs
- Custom Print Templates & Reports:
- ECTA Coffee Quality & Traceability Inspection Dossier
- Export Commercial Invoice, Packing List & Certificate of Origin
- Bole Cargo / Modjo Dry Port Multimodal Shipping Manifest
- NBE Foreign Exchange Retention & Commercial Bank Allocation Slip
- Multi-Company Rules: Record-level security isolation under Company 1 (
Ashewa Technology Solutions S.C.), preventing cross-company ledger leakage across parent and subsidiary legal entities.
5. Comprehensive Troubleshooting Matrix#
| Error Symptom / Exception | Probable Root Cause | Corrective Action / Resolution |
|---|---|---|
FX Retention Block: 50% ETB conversion window expired | Foreign proceeds not converted to local currency within mandatory 30-day window per NBE directives. | Contact commercial bank international banking department to process statutory conversion. |
Quality Grade Rejection: Moisture content exceeds 12.0% | Export sample failed ECTA moisture tolerance threshold. | Return lot to processing facility for further mechanical or sun drying prior to re-sampling. |
Customs Clearance Missing: Phytosanitary certificate not attached | Mandatory Ministry of Agriculture clearance document missing from shipment file. | Complete inspection sampling and attach approved certificate before filing Modjo customs manifest. |